Let Your Ideas Take Shape

Hibco custom foam services

Our Services

Foam cad routing, foam core routing hibco
Water Jet Cutting
  • State-of-the-art computer system allows us to design and manufacture products to your unique specifications.
  • CNC machining allows for consistency and quality finished products.
Compression Cutting
  • Compression technology allows for foam to be manipulated into specific shapes.
  • Three-dimensional cutting offers several advantages, including the use of fewer materials and shorter turnaround times.
  • Bypasses traditional die-cutting and laminating, thus creating the finished part with a single technique.
Custom foam contract packaging
Contract Packaging
  • We will work with you from beginning to end, making sure the right materials and technologies are used to your packaging specifications.
  • 98% on-time delivery rate.
Foam convoluting process
Convoluting
  • Process makes peaks and valleys next to each other on the same piece of foam. The result is an “egg crate” shape
  • Convoluted-cut is an ideal choice for protecting and cushioning delicate items.
  • Customized solutions available.
  • Process ideal for furniture, bedding, music studios and other areas where noise reduction is required.
Custom Package Design Services
  • Combing ingenuity and technology to offer truly unique solutions.
  • Put decades of engineering and design to work for your needs
  • All items created are done so with an eye toward maximizing resources.
Hibco foam coring
Foam Laminating
  • Process works to bond two materials together with pressure-sensitive adhesive.
  • Ideal for medical packaging, military, flooring, and automotive parts.
Hibco custom foam envelopes
Foam Envelopes
  • Perfect for enclosing fragile or treasured items for shipping or storage.
  • Solutions for small and large items available.
Hibco foam tubing manufacturing
Foam Tubing Manufacturing
  • Tubing cut from straight foam sleeves to meet exact specifications.
  • Extruder capable of producing various sizes of inner and outer diameters, so there is less waste for your needs.
hibco just in time foam product delivery
Just-In-Time Delivery
  • Get the product you need when you need it.
  • Large physical inventory kept on hand in Hibco’s 120,000 sq. ft. facility.
  • Hibco is accessible to 60% of the U.S. in one day, or less.
  • 98% on-ytimedelivery rate.
Foam packaging testing
Package Testing Capabilities
  • Testing of existing products available.
  • Testing reports show strengths of product and weaknesses.
  • Process features common stresses found in the field, including temperature variations.
  • Can include storage and transportation testing in different environments.
Hibco Foam splitting
Recycling
  • Recycling is extremely important to us, and we take several steps to ensure our environmental footprint is as small as possible.
  • We recycle what we can as often as possible, so we can reduce the amount of new materials we purchase.
  • Recycling allows us to reduce our overall costs, and we pass the savings to you.
  • We have been reprocessing our own linear polyethylene scrap in-house since the late 1980’s.
hibco custom foam laminating
Aircraft Seating
  • We manufacture closed-cell material for the production of FAA compliant flotation seating.
  • Contact us to us how we can support your closed-cell requirements.
Hibco foam sleeve cutting
Sleeve Cutting
  • Available for our products, or foam you provide
  • Ideal for military, boat manufacturing, automotive, and robotics.
Hibco Foam splitting
Slitting /Splitting
  • If you have a roll of material that needs to be broken up into several smaller components.
  • Our precision Feken-Kirfel machines cut to a broad range of thicknesses.
Thermoform foam solutions
Thermoforming
  • Thermoforming heats material to a pliable forming temperature. This makes it possible to stretch foam into or onto a mold that will give it the desired shape.
  • Multiple thermoforming capabilities available to create custom product solutions from foams and plastics.

Some of the markets that Hibco Foam Plastics currently covers include:

  • Aerospace
  • Acoustical
  • Appliance
  • Athletic Padding
  • Automotive
  • Case Inserts
  • Construction
  • Contract Packaging/Kitting
  • Display
  • Dunnage
  • Electronics
  • Field Service Kits
  • Filtration
  • Flotation
  • Gasketing
  • General Packaging
  • HVAC
  • Insulation
  • Leisure
  • Marine
  • Medical
  • Military Packaging
  • Returnable Packaging Design
  • Specialty Packaging
  • Sports
  • Toys & Games

Allow Hibco Foam Plastics the opportunity to work with you to seek out a solution that is perfectly tailored to your requirements. And see how we can help your ideas take shape!